Precision Machined Valve Balls

Precision Machined Valve Balls

Precision machining of valve balls adds ultra-precision grinding, mirror polishing, and other steps on top of CNC machining. Through multiple precision processes, strict control of spherical roundness, surface roughness, and geometric tolerances achieves ultra-high sealing surface accuracy and extremely low surface roughness, ensuring zero leakage sealing and low operating torque.
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Description
Technical Parameters

Zhejiang Jigong Valve Co., Ltd. is one of the most reliable manufacturers and suppliers of precision machined valve balls in China. If you're going to wholesale cheap precision machined valve balls made in China, welcome to get pricelist from our factory. All customized products are with high quality and low price.

 

Basic Introduction

Precision machining of valve balls adds ultra-precision grinding, mirror polishing, and other steps on top of CNC machining. Through multiple precision processes, strict control of spherical roundness, surface roughness, and geometric tolerances achieves ultra-high sealing surface accuracy and extremely low surface roughness, ensuring zero leakage sealing and low operating torque. Its high-precision characteristics are especially suitable for high-pressure, high-frequency operations and demanding zero-leakage conditions, widely used in high-end industrial valves, fine chemicals, and precision fluid control systems.

Precision Machined Valve Balls

 

Product Specification

Indicator items

Technical specifications

Size range

1/2" to 36" (supports non-standard customization)

Pressure rating

PN16-PN420(Class150-4500)

Spherical material

Carbon steel, stainless steel 304/316, alloy steel, special alloys, etc

Manufacturing process

Forging billet + precision CNC machining + multi-pass grinding and polishing + precision inspection and calibration

Coaxiality

≤0.05mm

Roundness accuracy

≤0.02mm

Surface roughness

Ra ≤ 0.4 μm (sealing surface, can be finely polished to Ra ≤ 0.1 μm)

Outer diameter tolerance

1/2" – 4": +0.03 mm
6" – 12": +0.05 mm

Inner diameter tolerance

1/2" – 4": 0~+0.03 mm
6" – 12": 0~+0.05 mm

Applicable temperature

-196°C to 1200°C (depending on the material of the sphere and the type of seal)

 

Product Features

  • Based on CNC integrated machining, multiple precision steps such as ultra-precision grinding and mirror polishing are added, achieving higher machining accuracy levels
  • Strictly controls spherical roundness, surface roughness, and geometric tolerances, ensuring ultra-high sealing surface precision and extremely low surface roughness
  • It achieves zero-leakage sealing while effectively reducing valve operating torque, making opening and closing operations lighter and smoother
  • Outstanding high-precision features, stably adaptable to various harsh working conditions such as high pressure and high-frequency operation
  • Highly adaptable, meeting the high-standard supporting requirements of high-end industrial valves, fine chemicals, and precision fluid control fields

 

Product Application Scope / Usage Scenarios

 
 

Compatible Accessories:

Various high-end industrial ball valves and high-precision fluid control valves

 
 
 

Applicable operating conditions:

High-pressure conditions, high-frequency open/close conditions, and stringent sealing conditions requiring zero leakage

 
 
 

Application fields:

High-end industrial valve manufacturing, fine chemical industry, precision fluid control systems

 

 

FAQ

What are the core performance advantages of precision-machined valve balls?

On top of CNC machining, it adds multiple precision steps such as ultra-precision grinding and mirror polishing, strictly controlling spherical roundness, surface roughness, and geometric tolerances, achieving ultra-high sealing surface accuracy, ensuring zero leakage sealing while achieving low operating torque.

What valve types and working conditions can precision machined valve balls be adapted to?

It can be compatible with various high-end industrial ball valves, especially suitable for high-pressure, high-frequency operations and demanding zero leakage conditions.

What customized services can precision machined valve balls provide?

Precision machining processes and accuracy standards can be customized according to operating pressure, opening and closing frequency, and sealing grade requirements, matching differentiated high-end supporting requirements.

What are the main fields where precision-machined valve balls are used?

Widely used in high-end industrial valves, fine chemicals, and precision fluid control systems.

 

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